1.1、Is the Factory ISO certified?工厂是否有ISO认证?
1.2、Is there a formal, documented system to control documents and
ensure that they are legible, identified, reviewed, authorized, up-
to-date and distributed?文件系统是否得到有效控制(包括:清楚,识别,回收,
确认,最新版发布)?
1.3、Is there a documented process to ensure product specific
documents such as specifications (both internal and customer's),
purchase orders, etc. are controlled and updated regularly to reflect
changes?文件程序是否有定期更新保证符合内部及客户要求?
1.4、Is there a documented process to identify obsolete documents and
protect them from use? 是否有报废文件处理程序?
1.5、Are quality records such as test reports, laboratory results,
inspection results, certificates, lot control documents, etc. kept and
controlled?质量文件是否受控制(包括测试报告,验货报告,证书等)?
1.6、Is there a written procedure that defines how quality records are
stored, protected and disposed of as well as a defined retention
period?质量文件是否有保存期限?
1.7、Do documented PRODUCTION procedures or instructions exist?是否有
生产指引流程或作业指导书?
1.8、Do documented INSPECTION procedures or instructions exist?是否有
验货指引流程或作业指导书?
1.9、Are they present at each inspection operation?每个检查位是否有参
与验货前会议?
1.10、Does the factory have an internal documented pre-production
process?是否有进行产前会议?
1.11、Do documented Pre-Production meeting records exist?是否有产前会
议记录?
1.12、Does the factory hold a pre-production meeting prior to start of
production?每次生产前是否有进行开会?
1.13、Are both production and factory QC represented at the pre-
production meeting?是否有生产和QC代表来参加产前会议?
1.14、Are product specifications and approval samples reviewed prior
to production or at the pre-production meeting and is this documented
in the meeting notes?是否有用产品规格和签板来进行开产前会议?
1.15、Are product test requirements and results reviewed prior to
production or at the pre-production meeting and is this documented in
the meeting notes?是否有用产品化验报告来进行开产前会议?
1.16、Are critical quality or inspection checks reviewed, identified
and documented prior to production or at the pre-production meeting?严
重的质量问题是否在产前会议上提到?
1.17、Are Pre-production meeting notes/issues communicated to the line
supervisors?会议记录是否有分发给没参加开会之生产主管?
1.18、Does the factory perform a pilot/test run before production
start with documentation?工厂在产前是否有进行试产?
1.19、Does a documented process exist for the factory QC to compare
first production units produced to client approval sample and
specifications?第一次生产货品时工厂QC是否有对签板及产品规格说明?
1.20、Does the factory document and track their on-time ship
reliability for each of their clients? (performance)工厂是否有文件证明
对于客户准时出货的可靠性保证?
1.21、Is there supervisor/manager on all shifts?每班生产车间是否有主管
/经理值班?
1.22、Does the factory have an approved sample/quality standard?工厂是
否有确认的签板或质量标准?
1.23、Does the factory QC compare first production units produced to
the clients approved sample?工厂QC是否有用签板与首件产品进行比较?
1.24、Are documentation and records maintained for main facility
equipment (i.e. boilers, Back up power plant , Centralized heating,
etc.)工厂工具是否有进行维修保养及做记录(如:锅炉,发电机等)?
2.0、Training and Quality Systems培训和质量系统
2.1、Training培训
2.1.1、Is there a formal, documented training or certification program
for QC INSPECTORS on QC processes?是否有对QC检查工作过程中进行培训?
2.1.2、Are defect samples used during training to indicate what they
should be looking for?是否有用次品样板来进行培训?
2.1.3、If hiring maintenance workers without a formal technical
education, is there a formal, documented training or certification
program for MAINTENANCE OR EQUIPMENT TECHNICIANS?如受聘之保养技工没有
相关证书,可否有提供有关培训?
2.1.4、Are training requirements AND records maintained?维修保养技工是
否有证书?
2.1.5、Is training performed off of the production line?是否在生产线上
进行培训?
2.1.6、Is there a formal, documented training/cross-training or
certification program for PRODUCTION WORKERS on process, work station,
equipment that they perform/use?员工是否有对其进行岗位培训(上岗、转岗
、在职)?
2.2、Quality Systems质量系统
2.2.1、Does the QA (Quality Assurance) or QC (Quality Control)
department operate separately from the Production department?QA或QC部
门与生产部是否分开?(独立部门)
2.2.2、Does the quality department have adequate coverage during all
shifts?每一班生产车间工作时间是否有足够QC进行监察?
2.2.3、Are daily or weekly quality goals developed and actual
performance results collected?是否有制定每天或每周的质量目标及结果?
2.2.4、Are DCL's (Defect Classification List) or similar being used?是
否有产品缺陷分类表?
2.2.5、Are defects identified and recorded by operation, operator and
machine?每一个生产工序是否进行次品记录?
2.2.6、Are weekly documented, ongoing Quality Control (QC) meetings
held at the factory during production?工厂生产期间每周是否有进行QC开会
?
2.2.7、Are quality records reviewed at the weekly QC meetings?每周QC开
会是否有检讨质量记录?
2.2.8、Are corrective action plans developed and documented based on
the results of the weekly QC meetings?对于每周QC开会问题是否有纠正预防
措施计划?
2.2.9、Is Production represented at the weekly QC meetings?每周QC会议
是否有生产人员参与?
2.2.10、Does the factory QC Team have authority to stop production for
bad quality?对于有问题的产品,工厂QC组是否有权对其进行停产?
2.3、Equipment 设备
2.3.1、Does the factory employ people dedicated to only maintaining
equipment?工厂是否有专人对设备进行保养?
2.3.2、Does the maintenance team have suitable skill level and
equipment to make necessary fixtures and jigs in-house?维修保养组对设
备保养技术水平是否符合内部要求?
2.4、Inspection Area and Equipment验货区和设备
2.4.1、Inspection Area验货区域
2.4.1.1、Does the factory have a designated inspection room/area?工厂
是否有专用的验货室/地方?
2.4.1.2、Is there enough space in the Inspection room/area?验货室的空
间是否足够?
2.4.1.3、Is the Inspection room/area clean and organized?验货室是否干
净及整齐?
2.4.1.4、Does the Inspection room/area have sufficient lighting?验货室
的灯光是否足够?
2.4.1.5、Is the Inspection room/area well ventilated?验货室的空间是否
通风?
3.0、Materials and Supplier Management 物料与供应商管理程序
3.1、Is there enough space for the raw material storage? 原料仓的空间
是否足够?
3.2、Is the raw material storage clean and organized?原料仓是否干净及
整齐?
3.3、Does the raw material storage have sufficient lighting?原料仓的灯
光是否足够?
3.4、Is the raw material storage well ventilated? 原料仓的空间是否通风
?
3.5、Raw Materials and Supplier Management原料与供应商管理
3.5.1、Is there an inventory control system with incoming / outgoing
materials monitored and documented (location, quantity, etc)? 原料进出
是否有监控及记录?
3.5.2、Is this inventory control system computerized and systematic?对
于详细的账簿是用电脑或人手记录?
3.5.3、Does the factory have a documented process to make sure that
incoming raw materials, components, and/or sub-assemblies conform to
specifications, quality standards and US Safety requirements?工厂对于
来料的原料是否有文件证明质量符合美国安全标准(原料化验报告)?
3.5.4、Does the factory have a documented process to make sure that
incoming raw materials, components, and/or sub-assemblies conform to
specifications, quality standards and US Regulatory requirements?工厂
对于来料的原料是否有文件证明质量符合美国法规(原料化验报告)?
3.5.5、Does the factory have documented processes for reviewing all
incoming packaging material under light box (UL3000) to ensure
consistency of color/artwork and quality?工厂是否有用灯臬来进行检查来
料、印刷之颜色?
3.5.6、Are records kept to show the quantity and status of non-
conforming (rejected) packaging due to inconsistency of color/artwork
and quality after review under light box?工厂是否有退货记录?
3.5.7、Does the factory document and track their supplier reliability
(performance)?工厂是否有对供应商进行评估?
3.5.8、Does the factory have a documented process to make sure that
incoming raw materials and/or sub-assemblies conform to
specifications? 工厂是否有文件对来料原材料或配件是否符合要求?
3.5.9、Are raw materials stored in a controlled area to avoid theft,
loss, damage, deterioration?对于原料是否存放于控制区(避免偷窃、遗失、
损坏、变坏)?
3.5.10、Are non-conforming (rejected) raw materials, in-process
products and finished products properly segregated and identified at
all stages?原材料、成品好货与坏货是否有分开及标识?
3.5.11、Are records kept to show the quantity and status of non-
conforming (rejected) raw materials, in-process products and finished
products?对于不合格原材料、半成品和成品是否有记录?
3.5.12、Are non-conforming (rejected) raw materials or products
reworked?对于不合格原材料或产品是否有进行返工?
3.5.13、If non-conforming materials or products are reworked, do
records show that they have been re-inspected and confirmed to comply
with specifications?是否有记录证明产品已翻工及重新检查后合格?
3.5.14、Does the factory properly store and handle hazardous
chemicals?工厂是否有危险品仓?
3.5.15、Does the factory properly store dyes/inks (as posted on the
label)?工厂危险品仓的染料或油墨是否有标识?
3.5.16、Are the dye and wash chemicals computer controlled?危险品是否
受电脑控制?
3.5.17、Does factory use subcontractors?工厂是否有使用承包商?
3.5.18、Is product properly packaged for transport to and from
subcontractor?承包商来货时是否对产品包装好?
3.5.19、Is product inventoried and reconciled when received from
subcontractor?来货与进货记录是否一致?
3.5.20、Is product received from subcontractor inspected? (records
must exist to support) 收货后是否有进行来货检查?
3.5.21、Does a SIP (or similar records/files) for minimum requirements
exist for subcontractors?是否有规格要求给承包商?
3.5.22、Does factory have subcontractor on performance/delivery
records on file?工厂是否有建立承包商来货表现?
3.5.23、Does evidence support subcontractor has a documented quality
control process?是否有承包商质量控制程序?
3.6、Trims, Sundries, Hangtags辅料、配件、吊牌
3.6.1、Is there enough space for proper storage of trims and sundries?
配件仓的空间是否足够?
3.6.2、Is the trims and sundries area clean and organized?配件仓是否干
净及整齐?
3.6.3、Does the trims and sundries have sufficient lighting?配件仓的灯
光是否足够?
3.6.4、Is the trims and sundries area well ventilated?配件仓是否通风?
3.6.5、Does the factory have a bar code scanner for trims?工厂配件仓是
否有条纹扫描机?
3.6.6、Is there a documented process for inspecting incoming
trims/sundries/hang tags, etc?来货辅料、配件、吊牌是否有进行检查?
3.6.7、Are there documented inspection records available for incoming
trims/sundries/hang tags, etc?是否有来料检查记录报告?
3.6.8、Are Target and/or other clients labels controlled and secured?
Target或其他客户贴纸是否有控制及保护?
4.0、Laboratory/Internal Testing/Color evaluation实验室/内部测试/颜色
评估
4.1、Does the factory has a laboratory?工厂是否有实验室?
4.2、Laboratory facility 实验室设备
4.2.1、Is there enough space for the laboratory?实验室的空间是否足够?
4.2.2、Is the laboratory clean and organized?实验室是否干净及整齐?
4.2.3、Does the laboratory have sufficient lighting?实验室的灯光是否足
够?
4.2.4、Is the laboratory well ventilated?实验室是否通风?
4.3、Laboratory equipment 实验室装备
4.3.1、Are machines, equipment, fixtures and tools suitable to produce
clients product? 机器设备,夹具是否符合生产客户之产品要求?
4.3.2、Do machines, equipment, fixtures and tools appear to be clean
and in good condition?机器设备,夹具是否干净及完整良好?
4.3.3、Is there a formal documented preventive maintenance program in
place?机器设备,夹具是否有进行维修保养?
4.3.4、Are documentation and records maintained for this area?是否有维
修保养记录?
4.3.5、Does the lab have safety testing equipment as appropriate for
Children's product?实验室是否有小孩产品安全测试设备?
4.3.6、Sharp Points Tester是否有尖点测试器?
4.3.7、Sharp Edge Tester是否有利边测试器
4.3.8、Rattle Gauge 是否摇钤测试器?
4.3.9、Probe for Loop是否有绳及橡皮筋探头测试器?
4.3.10、Small Ball Fixture是否有小球测试器?
4.3.11、Sound Level Meter是否有声音测试器?
4.3.12、Bite Tester是否有咬力测试器?
4.3.13、Ampere Meter是否有电流表?
4.3.14、Multimeter是否有万用表?
4.3.15、Flexure Tester是否有扭曲测试器?
4.3.16、Thermometer是否有温度计?
4.3.17、Thickness Gauge是否有厚度表?
4.3.18、Dead Weight是否有砝码测试器?
4.3.19、Hardness Gauge是否有硬度表?
4.3.20、Oval Gauge是否有随圆形钢铃测试器?
4.3.21、Small Part Cylinder是否有细少物件圆筒?
4.3.22、Pull Test Equipment是否有拉力计?
4.3.23、Does the factory have Macbeth Spectra Light III or Gretag
Judge II or other recognized brand of light box with D65 and UL 3000
light sources?工厂是否有灯箱?
4.3.24、Does the factory have maintenance/replacement log for lamp
bulbs used for the light box?工厂的灯箱是否有进行维护保养?
4.3.25、Is there a valid calibration certificate - for the light box?
灯箱是否有进行校证?
4.4、Laboratory Training实验室培训
4.4.1、Is there documentation/certificates available showing evidence
that all Lab Technicians have been trained by qualified /professional
independent lab technicians?实验室所有技术人员是否有培训?
4.4.2、Are all people responsible for making color evaluation tested
for color vision? (Records)调色人员是否有进行色盲标准测试?
4.5、Laboratory document and Process Control实验室文件与程序控制
4.5.1、Are Outside/In-house testing records kept for at least one
year? 所有测试报告是否有保持一年?
4.5.2、Does the factory conduct internal testing?工厂是否有进行内部测
试?
4.5.3、Are there procedures written in the language of the country of
origin on the use of the lab testing equipment?实验室设备的使用程序是
否有用当地的语言(中文)?
5.0、Sample Development样板处理
5.1、Does the factory have a sample room?工厂是否有板房?
5.2、Are samples made in the factory?工厂内是否有制造样板?
5.3、Does the factory initiate their own sample testing?工厂是否有对样
板进行测试?
5.4、Is there enough space in the sample room?板房的空间是否足够?
5.5、Is the sample room clean and organized?板房是否干净及整齐?
5.6、Does the sample room have sufficient lighting?板房的灯光是否足够
?
5.7、Is the sample room well ventilated?板房是否通风?
5.8、Is sample room equipment the same as production equipment?制造样
板设备与生产设备是否一致?
6.0、Sewing/Production Floor车缝生产车间
6.1、Is there enough space in the sewing/production area?车缝生产车间
的空间是否足够?
6.2、Is the sewing/production area clean and organized?车缝生产车间是
否干净及整齐?
6.3、Does the sewing/production area have sufficient lighting?车缝生产
车间的灯光是否足够?
6.4、Is the sewing/production area well ventilated?车缝生产车间是否通
风?
6.5、Equipment设备
6.5.1、Does the plant have a "back up" power supply available that
will allow production to continue in case of power failure?是否有发电
机?
6.5.2、Is appropriate personal protective equipment (PPE) provided to
the workers? Welding goggles, respirators, gloves etc.是否有提供劳保用
品给员工使用(眼罩、口罩、手套、等等)?
6.5.3、Are machines, equipment, fixtures and tools suitable to produce
clients product? 机械设备、夹具是否符合生产客户之产品?
6.5.4、Do machines, equipment, fixtures and tools appear to be clean
and in good condition?机械设备、夹具是否干净及完整良好?
6.5.5、Is there a formal documented preventive maintenance program in
place?是否有进行维修保养?
6.5.6、Are documentation and records maintained for stitching
floor/production?车缝生产车间是否有维修保养记录?
6.6、Quality Systems质量系统
6.6.1、Are daily or weekly quality goals and actual performance
results posted on the factory floor?每日或每周之质量目标及表现是否有挂
于厂内?
6.7、document and Process Control文件与程序控制
6.7.1、Are documented PRODUCTION procedures or instructions present at
each production operation?每个生产工序是否有工作指引?
6.7.2、Is there a documented process that reconciles seconds on a
daily basis?工厂是否有PE人员?
6.7.3、Does the factory perform inline inspections?工厂是否有巡查QC?
6.7.4、Does factory keep internal INLINE inspection records?工厂是否有
保留巡查QC报告?
6.7.5、Does the factory perform During Production (DUPRO) inspections
to a standard AQL or acceptable statistical quality level that is
equal to or tighter than Target's AQL?工厂是否有按照或比Target严格之
AQL进行中期检验?
6.7.6、Does the factory keep internal DUPRO inspection records?工厂是
否有保留内部检查记录?
6.7.7、Does the factory use defect samples in the production area to
show examples of common defects?工厂是否有提供次品给生产线上员工识别?
6.7.8、Does a documented process exist for operators to identify and
flag defective goods on the line?生产线上好货与坏货是否有标识?
6.7.9、Are sewing machines or needles operation involved in
production?生产线上是否有车缝?
6.7.10、Does the process include mechanic interaction?技工是否有参与程
序?
6.7.11、Is there a needle log maintained by machine/operator?是否有车
缝断针记录?
7.0、Packing and Finishing包装及出货
7.1、Is the enough space for the packing/finishing area?包装/成品区的
空间是否足够?
7.2、Is the packing/finishing area clean and organized?包装/成品区是否
干净及整齐?
7.3、Does the packing/finishing area have sufficient lighting?包装/成
品区的灯光是否足够
7.4、Is packing and finishing area well ventilated?包装/成品区是否通风
?
7.5、Are finished goods stored in a controlled area to avoid theft,
loss, damage, deterioration?成品是否存放于控制区(避免偷窃、遗失、损坏
、变坏)?
7.6、Equipment设备
7.6.1、Are documentation and records maintained for finishing/packing?
包装成品是否有保持记录?
7.6.2、Is appropriate personal protective equipment (PPE) provided to
the workers? Welding goggles, respirators, gloves etc.是否有提供劳保用
品给员工使用(眼罩、口罩、手套、等等)?
7.7、Materials and Supplier Management物料与供应商管理
7.7.1、Are non-conforming (rejected) raw materials, in-process
products and finished products properly segregated and identified at
all stages?合格与不合格品是否有分开及标识?
7.7.2、Are records kept to show the quantity and status of non-
conforming (rejected) raw materials, in-process products and finished
products?是否有文件证明收货、退货之原材料、半成品、成品之记录?
7.7.3、If non-conforming materials or products are reworked, do
records show that they have been re-inspected and confirmed to comply
with specifications?退货品是否有按规格程序进行返工及补验?
7.7.4、Is there evidence to prove that second quality, overruns,
cancellations are disposed of as according to clients requirements?如
果取消定单是否有按客户程序要求来处理?
7.8、document and Process Control文件与程序控制
7.8.1、Does the factory perform inline inspections?工厂是否有巡查QC?
7.8.2、Does the factory keep internal INLINE inspection records?工厂是
否有保留巡查QC报告?
7.8.3、Does the factory perform Final Random Inspections (FRI) to a
standard AQL or acceptable statistical quality level that is equal to
or tighter than Target's AQL? 工厂是否有按照或比Target严格之AQL进行最
终检验?
7.8.4、Does factory keep internal FRI inspection records?工厂是否有保
留QC成品检查报告?
7.8.5、Does the internal FRI include inspecting packaging and cartons?
是否有对纸箱进行成品检查?
7.8.6、Does each workstation have product packaging specifications
posted?包装工序是否有工作指引?
8.0、Tool Room and Maintenance工具和维护
8.1、Facilities工具
8.1.1、Does the factory have a tool maintenance room?工厂是否有工具房
?
8.1.2、Is there enough space for the tool room/maintenance area?工具房
的空间是否足够?
8. 1.3、Is the tool room/maintenance area clean and organized?工具房是
否干净及整齐?
8. 1.4、Does the tool room/maintenance area have sufficient lighting?
工具房的灯光是否足够?
8. 1.5、Is the tool room/maintenance area well ventilated?工具房是否通
风?
8.2、Equipment设备
8.2.1、Are machines, equipment, fixtures and tools suitable to produce
clients product? 生产设备是否符合生产客户之产品?
8.2.2、Do machines, equipment, fixtures and tools appear to be clean
and in good condition?生产设备是否干净及完整良好?
8.2.3、Is an organized spare parts inventory kept on hand at the
factory?工厂是否有保留配件详细清单?
8.2.4、Are tools, spare parts, fixtures, jigs, molds, etc
appropriately stored to avoid rust, damage, and ensure ease of
locating?工具,配件,夹具,钓钩,模具是否存放好(避免生锈,损坏)?
9.0、metal Detection金属探测器
9.1、Does the factory have metal detection equipment?工厂是否有金属探
测器?
9.2、Equipment设备
9.2.1、Is there a formal documented preventive maintenance program in
place?装备是否有进行维修保养?
9.2.2、Are documentation and records maintained for this area?装备是否
有维修保养记录?
9.2.3、Is conveyorized metal detection equipment, placed so that all
product must pass through, being used for softhome/softlines products?
(except Rugs or Bathmat for which handheld detector can be used)金属探
测器是否皮带式向所有产品都能通过(地毯、浴室垫只能用手提探测器)?
9.3、Materials Management物料管理
9.3.1、Is there a separated area where the metal contaminated goods
are rejects/rescreened so it does not mix with quality approved
merchandise?合格与不合格之金属探测件是否有隔离?
9.4、document and Process Control文件控制程序
9.4.1、Are there documented records to validate all production has
passed through the metal detection?是否有文件证明所有生产之货都经过金
属探测器检查?
9.4.2、Are there procedures written in the language of the country on
the production floor outlining proper use and settings for the metal
detection equipment?使用的金属探测器操作说明是否有用本国语言(中文)?
9.4.3、Are there documented maintenance records for the metal
detection device?金属探测器是否有保养记录?
9.4.4、Is there documented calibration checks done to the metal
detection device (9 point system check) a minimum of three times per
shift?每一班是否有文件证明金属探测器有调校,且每班最少调校三次?
9.4.5、Is there a documented process for all rejected products that
pass through the metal detection with records to support?是否有文件程
序支持金属探测器退货之产品?